Everfit Technology's High-End Vacuum Component Sells to Semiconductor Industry in Japan
  • vacuum components
  • vacuum components

Everfit Technology's High-End Vacuum Component Sells to Semiconductor Industry in Japan

robotic welding, helium leak tested vacuum component and fittings

KF flanges, clamps, valves for all industry

Home » Everfit Technology's High-End Vacuum Component Sells to Semiconductor Industry in Japan

Everfit Technology opens vacuum component market in Japan

Everfit Technology CO., LTD. (EFT)’s high-quality vacuum component was noticed by Value Impact, a Japanese vacuum component supplier that specializes in the semiconductor industry, as well as being HITACHI’s supplier. Value Impact started by ordering various vacuum components, and two years later, because of the good relationship, reliable product quality, Everfit Technology’s forge plant, welding technology and top quality control standards, they proposed a distribution partnership in 2015.

Today, Value Impact's professionalism has helped Everfit Technology to open up the market in Japan and their stainless steel sanitary fitting selection has also widened from food suited vacuum components to the semiconductor industry, regardless of complex shapes, double contours or relatively large components.

  • vacuum components
  • vacuum components

Vacuum components

Everfit Technology's client - MKS from the U.S., BOA, and KURT from Europe

Before Value Impact became Everfit Technology’s distributor, KF flanges, clamps, and vacuum components were what they ordered the most. During that time, they noticed Everfit Technology was providing the same specifications as other leading companies’ vacuum fittings. They asked and realized Everfit Technology had been serving world leading companies such as MKS from the U.S., BOA, and KURT from Europe. It explained why Everfit Technology was able to meet Value Impact’s rigorous standards.

Why Everfit Technology for your vacuum component?

In many vacuum pipe fitting systems that convey highly abrasive materials, how much pressure a tube can handle, how long it takes for the material to go through, whether the vacuum pipe is 100% sealed and how precise welding is performed, all of these factors can be influential. There’s a constant need for technology improvement to manufacture hermetically closed stainless steel vacuum components, vessels, and tubes.

With years of vacuum component and fitting supply experience, Everfit Technology can create gauges and come up with innovative solutions to fit specific requirements. For example, to lower the cost, Everfit Technology designed a gauge that would allow three vacuum components to be tested at the same time. To avoid manual welding flaws, robotic welding is conducted. To perform better pipe tee pulling technology, a gauge is created to assist. There are many methods to detect and to ensure the process is perfectly done, and a team of elite engineers is the biggest asset at Everfit Technology.

Everfit Technology engineering team designs innovative gauges to meet high standard vacuum component requirements from clients

Everfit Technology engineering team designs innovative gauges to meet high standard vacuum component requirements from clients

leak and pressure testing equipment

Leak and pressure testing equipment

Helium leak testing equipment to assure pipe tee quality

Leak detection is conducted after robotic welding. It is critical. Leaking toxic gas, rusted or otherwise damaged valves and fixtures can cause process failure and contamination. The helium leak testing equipment is equipped to test out each vacuum component they make. It is to assure that the vacuum fitting is perfectly done, inside and outside. It is also conducted in water to find the leak location.

Welding on vacuum component to increase its accuracy, repeat-ability, and throughput

Welding on vacuum component to increase its accuracy, repeat-ability, and throughput

Robotic welding to increase stainless steel vacuum component quality

Welding is critical during vacuum component’s manufacturing process. When the welding is imperfect, pores, worm holes, cracks or tears can occur, and for the semiconductor industry, this can lead to hazardous waste, toxic gas or fluid leakage. At Everfit Technology, robotic welding is replaced with manual welding; programmable robotic welding is performed to weld the part that needs to be seamless.

At the beginning, Everfit Technology was concerned with the cost. Later, they realized that a productive welding process actually lowers long term costs.

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